MELT SHOP, YEAR 1996, (LIKE NEW)
Specifications
| Condition | Used |
| Stock Number | VX-31030 |
| Melt shop | DC EBT EAF |
| Secondary steel making | Ladle Furnace |
| Ladle capacity | 100 stons Nominal |
| Machine design | Curved Mould Design |
| Machine radius | 9 Meters |
| Number of strands | 3 |
| Strand distance | 47.2" (1200 mm) |
| Actual section | 6.5" Square (165 mm Square) |
| Casting speed | 2.7 m/min. |
| Casting method | Open Pour |
| Productivity | 500,000 Tons per Year |
| Main steel grades | Grade 60, C1008, C1018, C1045, Grinding Med. |
| Tundish support | two Tundish cars, overhead type with weighing |
| Tundish | one Tundish for 3 strands, nozzle changer device (CNM®) |
| Mould design | curved, CONVEX® |
| Oscillation | short lever system |
| Strand guide | water-cooled frame |
| Spray zone | zone I, II and III closed loop control |
| Dummy bar system | rigid dummy bar with permanent head and automatic disconnect |
| Cutting equipment | torch cutting unit |
| Eaf supplier | Fuchs |
| Lf supplier | ABB |
| Re-bar/rounds | #3 to #11, 3/8" to 1-3/8" |
| Rod | 5.5 to 13 mm Diameter |
| Heat size | 100 ston |
| Section size | 165 mm square |
| Cut-off | Torched lengths to 14.5 meters |
| Casting mode | Open casting |
| Electrical supplier | ABB plantwide |
| First cast | June 7, 1996 |
| Maximum casting speed | 3.7 meters per minute |
| Nominal speeds | 2.8 to 3.0 meters per minute |
| Mill supplier | Danieli/Morgardshammer |
Description
Plant Data: Design Data Machine Data: Section Range: 5.9" - 6.7" Square (150 mm - 170 mm Square) Cut off Length: 9.6 meters Minimum - 14.6 meters Maximum Secondary Cooling: 3 Zones with Closed Loop Control: Zone 1: Spray Ring Zone 2: 2A & 2B Zone 3: 3A & 3B New Machine Design: Ladle Support: ladle turret with two fixed arms, weighing and independent emergency drive Withdrawal/Unbending: CCS (CONCAST Continuous Straightening) adjustable clamping force Discharge Equipment: billet cross transfer, billet weighing, billet shifter, cooling bed Annual Production 500,000 stons - Stage 1 750,000 stons - Stage 2 Raw Material Rail car scrap yard facility Melt Shop DC EAF Shaft Preheat with EBT 6 meter shell 80 MVA (2 x 40) 100 ston Nominal Tap Weight 50 minutes Minimum Tap time AC Ladle Metallurgy Furnace Steel Grades A6l5 - 60 Grade C100S - 1060 Finished Products Continuous Caster Concast CONVEX® S-17-9 CCS Number of Strands: 3 Machine Radius: 9 meters Strand Distance: 3 x 1200 mm Billet Quality: Excellent internal and external billet quality consistently achieved with no rhomboidity Hot Charging Equipment and Equalizing Furnace Walking beam type designed for 100% hot charge; supplier: PIFCOM Rolling Mill 18-Strand Continuous Bar Bill with Rod Outlet; 10-Stand Block Continuous Cold Cut-To-Length Facility Bar Bundling System Coil Handling Hook Conveyor System Line Includes: (1) EAF Control Pulpit (Year Installed 1996) (1) Spare Arc Furnace Transformer, AMM, 38 MVA, 13.8 KV primary (Year Installed 1999) (1) Continuous Caster, Concast, 3 Strand, (Year Installed 1996) 6-1/4" x 6-1/4" 9 meter radius rated at 125 tons per hour 750,000 tons per year (based on 6,000 operating hours) with 2 arm 185 ton ladle turret with weigh scale 5 tundish 2 tundish cars 3 water cool spray zones 2 cut-off torches hydraulic straightener 30' to 48' billet size 200 ton cross transfer table size 48' x 30' with 9 hydraulic pusher bars and controls (1) Caster Control Pulpit (Year Installed 1996) (1) Tundish Bricking System, steel platform 40' x 36' x 8' high, 4 station (Year Installed 1996)